Description The fully automatic disposable three-layer face mask machine is suitable for manufacturing CE EN14683 TYPE I/II/IIR and EN149 FFP1/FFP2/FFP3 flat face mask, which is made of two layers of non-woven fabric and one layer of melt blown fabric with different particle or bacterium filtering efficiency (from 90% up to 99%) for surgical or respirator protection. The plastic nose strip can be used for environmental protection.Equipment composition: The main mask body making machine (1 set), the conveyor connecting system (1 set) and the ultrasonic welding machine (2 sets) form a fully automatic three-layer mask machine production line.Process:
Main Mask Body Making machine: unwinding - ultrasonic compounding - nose strip inserting - prepress compounding - folding - prepress compounding - Ultrasonic compounding - rolling & cuttingConveyor system: automatically arrange and transport the mask body to the two ear-loop welding machines.Ear-loop welding machines: Mask body feeding - cutting the ear loop with fixed size - Ultrasonic welding
Advantage 1.PLCcontrol, flexible length cutting, operator needn't to adjust the unloading working, saving time and saving materials.
2.Self-diagnosis failure function, clear failure display.
3.Stopping the machine in selected position, no sticking to the knife and no waste.
4.Robust construction, easy to operation, reliable working, convenient maintenance.3-D Drawing
Layout1.Main Mask making machine: 1800(L) x 800(W) x 1100(H) x 1 set 160kg/set
2.Conveyor belt + material frame: 2500(L) x 800(W) x 1800(H) x 1 set 40kg/set
3.Ear loop welding machine: 1950(L) x 1000(W) x 1500(H) x 2 sets 200kg/set 400kg/total
4.Output conveyor belt + Mask feeder: 2100(L) x 1100(W) x 1050(H) x 1set 120kg/set
Note:The above data are the actual dimensions and weight of the machines, excluding the weight of the wooden case. The installation gap between the wooden case and the machine shall be 150 mmTechnical Data- Speed: 90 - 100 masks/min
- Operator: 1 person
- Power supply:AC 380/220V, 50HZ, rated power about 10KW
- Compressed air: 0.5~0.7 MPa, using flow rate of about 300 l/min
- Operating environment: temperature 10-35ºC, humidity 5-35%HR, no flammable and corrosive gases, no dust (cleanliness not less than 100,000).
Materials for disposable medical masks (for reference)
Outer layer: PP fabrics, about 25g, width 175mm
Middle layer: melt blown fabrics, about 25g, width 175mm
Inner layer: PP fabrics, about 25g, width 195mm
Ear loop: About 3mm
Nose strip: About 2-3mm, 80-100mm long
About 500000 masks for one ton of materialsCopyright Clarify
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